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Switching from Eco to UMS ink setup for ValueJet (revised)

This article will explain step by step how to switch from Eco ink to Universal MS ink (UMS) for the 2nd generation ValueJet printers.

 

Important
  • If ink cassettes are not recognized by the printer. Please remove all cassettes and re-insert them one by one.
  • Make sure to follow this sheet step by step.
  • When changing the ink set-up to Universal Mild Solvent (UMS) ink in your printer, make sure the latest firmware is installed before starting the ink switch procedure.
  • Be aware that when working with Universal Mild Solvent (UMS) ink, adequate ventilation or air purification is recommended.

 

440ml UMS ink cassette set-up

 

When working with a VJ-1604X, VJ-1624(X)VJ-1638(X) or VJ-2638(X), please click:

 

1L ink adapter UMS set-up

 

When working with a VJ-1324(X)VJ-1604X, VJ-1624(X)VJ-1638(X) or VJ-2638 please click:

 

Managing VOC's


The Solvent selection in our UMS inks was put together with a very responsible mind guarding an optimum balance between performance, the operator health & safety and environmental responsibility.

You have to take into account that also a printer with UMS ink will contribute to the exhaust in the working environment, as it is the case for the other installed equipment.

  • Local health & safety regulations on exhaust vary from country to country. For UMS inks, the ventilation requirements are identical to those of Eco inks. In case of doubt, please contact a local consultancy agency.
  • The size of the room in which the production equipment is setup has a big impact on the concentration levels of the different exhaust of the customer’s production equipment. 
  • With any equipment producing exhaust, it is recommended to separate the production environment from the finishing environment.

 

Terminology used in this document

  • Cassette 440ml
    hnGOJeh2zM4YXi-BqPl6gsTZNIZVZ_Jqrw
    • Working on VJ-1604X, VJ-1624(X), VJ-1638(X) or VJ-2638(X)

      (*) Note:
      • The VJ-1324(X) officially does not support 440 ml ink cassettes. If you wish to use UMS, use the 1L ink packs.

      If the printer is running on very old firmware, upgrade to the latest version. Make sure to update the heater firmware first before installing the main firmware and starting the ink-conversion!

  • Ink pack adapters
    0SRWXqCsD5EZSAVjjt_OLxoBZPOYfzVMRQ
    • Working on VJ-1604X, VJ-1324(X) or VJ-1624(X) (1 set required)
    • Working on VJ-1638(X) or VJ-2638(X) (2 sets required)

 

Background information - Moving from Eco to UMS

  • The present document is intended to explain the conversion process from Eco to UMS ink.
  • No flushing liquid is required
  • Uni- & Bidirectional alignments need to be verified
  • UMS and Eco are not 100% chemically compatible. Mixing large quantities of ink is not recommended
  • Printers without subtanks VJ-1324(X):
    • No "Long Store" required
    • UMS can be loaded immediately after Eco 
  • Printers with subtanks VJ-1604X, VJ-1624(X), VJ-1638(X) and VJ-2638(X):
    • Changeover via "long store"
  • Next to the physical ink switch however, there is another topic requiring attention:
    • The C,M,Y,K colors of UMS are close to but not identical to the colors of Eco.
    • Usage of dedicated UMS profiles is strongly recommended to get the maximum performance
    • When creating profiles we strongly recommend to use the recommended print modes for UMS printing. For more information, please click the following article: XpertJet 1641SR & 1682SR Printmodes
  • Universal Mild Solvent inks (both 440ml cassettes and 1L ink packs) are available with UMS type chips. When replacing Eco inks no extra action is needed for the smart chips.

 

Switching from Eco set-up to UMS cassette set-up

 

For VJ-1604X, VJ-1624(X), VJ-1638(X), VJ-2638(X)

 

When you want to switch from Eco to Universal MS ink (UMS) you need to order the following items:

 

Part N° Description Qty needed
For VJ-1604X, VJ-1624(X)
VJ-LSINK1-BK44 Universal MS ink cassette Black (440ml) 1x
VJ-LSINK1-YE44 Universal MS ink cassette Yellow (440ml) 1x
VJ-LSINK1-MA44 Universal MS ink cassette Magenta (440ml) 1x
VJ-LSINK1-CY44 Universal MS ink cassette Cyan (440ml) 1x
For VJ-1638(X), VJ-2638(X)
VJ-LSINK1-BK44 Universal MS ink cassette Black (440ml) 2x
VJ-LSINK1-YE44 Universal MS ink cassette Yellow (440ml) 2x
VJ-LSINK1-MA44 Universal MS ink cassette Magenta (440ml) 2x
VJ-LSINK1-CY44 Universal MS ink cassette Cyan (440ml) 2x

 

Please follow the procedure as described below

 

Note
  • During ink filling:
    • Do not open the front cover.
    • Do not push the media loading lever backward.

 

Note
  • If a nozzle check is printed immediately after initial ink replenishment is complete, the following results may occur:
    • Printed lines become blurred.
    • The data is partially not printed.
  • Before starting this operation, make sure to perform all necessary maintenance demanded weekly.
  • If there is no improvement in the print result, perform 1 or 2 normal cleanings and leave the printer unused for a while. Afterwards, perform a nozzle check to verify if all nozzles are available

 

Important
  • In case a print head needs to be replaced, it's recommended to replace the print head after the ink-swicth has been completed and all ink-channels are properly rinced with the appropriate cleanings.

 


Verify if the latest firmware is installed

 

Make sure to empty the waste bottle and perform all necessary maintenance before continuing the ink switch

 

Perform a nozzle check

 

Go to the setup menu and select longstore *
* Longstore is mandatory to avoid ink mixture in the sub tanks
 

When the printer asks to remove the cassettes, remove the Eco ink cassettes

 

When the printer asks to insert the cleaning cassettes, unplug the power cable

 

Plug the power cable back in

 

Power on the printer

 

The operation panel displays "Insert ink cartridges"

 

Insert the UMS cassettes. When all UMS cassettes are installed, the printer starts an ink charge

 

When the ink charge is completed, Subtank refill **% is displayed

 

When 100% is displayed, the subtank replenishment is completed and the operation panel displays "Media End"

 

After the ink fill procedure, perform a nozzle check and verify the unidir and bidir adjustments. Readjust if required

 

Switching from Eco set-up to 1L ink adapter UMS set-up

 

When you want to switch from Eco to Universal MS ink (UMS) you need to order the following items:

 

Part N° Description Qty needed
For VJ-1324(X), VJ-1624(X)
VJ-HCIPADPT-UMS Ink adapter set (contains 4 adapters per set) for usage with UMS inks 1x
VJ-LSINK1-BK1LB UMS 1 litre pack Black 1x
VJ-LSINK1-YE1LB UMS 1 litre pack Yellow 1x
VJ-LSINK1-MA1LB UMS 1 litre pack Magenta 1x
VJ-LSINK1-CY1LB UMS 1 litre pack Cyan 1x
For VJ-1638(X), VJ-2638(X)
VJ-HCIPADPT-UMS Ink adapter set (contains 4 adapters per set) for usage with UMS inks 2x
VJ-LSINK1-BK1LB UMS 1 litre pack Black 2x
VJ-LSINK1-YE1LB UMS 1 litre pack Yellow 2x
VJ-LSINK1-MA1LB UMS 1 litre pack Magenta 2x
VJ-LSINK1-CY1LB UMS 1 litre pack Cyan 2x

 

Please follow the procedure as described below

 

Note
  • During ink filling:
    • Do not open the front cover.
    • Do not push the media loading lever backward.

 

Note
  • If a nozzle check is printed immediately after initial ink replenishment is complete, the following results may occur:
    • Printed lines become blurred.
    • The data is partially not printed.
  • Before starting this operation, make sure to perform all necessary maintenance demanded weekly.
  • If there is no improvement in the print result, perform 1 or 2 normal cleanings and leave the printer unused for a while. Afterwards, perform a nozzle check to verify if all nozzles are available

 

Important
  • In case a print head needs to be replaced, it's recommended to replace the print head after the ink-swicth has been completed and all ink-channels are properly rinced with the appropriate cleanings.

 

For VJ-1604X, VJ-1624(X), VJ-1638(X), VJ-2638(X)

 


Verify if the latest firmware is installed

 

Make sure to empty the waste bottle and perform all necessary maintenance before continuing the ink switch

 

Perform a nozzle check

 

Go to the setup menu and select longstore *
* Longstore is mandatory to avoid ink mixture in the sub tanks
 

When the printer asks to remove the cassettes, remove the Eco ink cassettes

 

When the printer asks to insert the cleaning cassettes, unplug the power cable

 

Plug the power cable back in

 

Power on the printer

 

The operation panel displays "Insert ink cartridges"

 

Insert the 1L UMS ink bags and ink adapters. When all ink adapters are installed, the printer starts an ink charge

 

When the ink charge is completed, Subtank refill **% is displayed

 

When 100% is displayed, the subtank replenishment is completed and the operation panel displays "Media End"

 

After the ink fill procedure, perform a nozzle check and verify the unidir and bidir adjustments. Readjust if required

 

For VJ-1324(X)

 

Allow mix of ink types

 


Verify if the latest firmware is installed

 

As soon as an Eco ink cassette is empty, replace it with a 1L UMS ink bag and ink adapter of the corresponding color

 
 
As soon as all Eco solvent inks are replaced with 1L UMS ink bags and ink adapters, the ink switch is completed

 

 

Note
  • Please be aware that there might be a slight colour shift when changing inks.
  • During the next maintenance visit, please keep in mind to verify the Unidir and Bidir adjustment and adjust if necessary. 

 

No mix of ink types allowed

 


Verify if the latest firmware is installed

 

Make sure to empty the waste bottle and perform all necessary maintenance before continuing the ink switch

 

Perform a nozzle check

 

Power off the printer and restart in Diagnostics mode

 

Remove the old Eco ink cassettes and insert new 1L UMS ink bags and ink adapters

 

Browse to the ink charge menu and perform a normal ink charge

 
 
After the ink fill procedure, perform a nozzle check and verify the unidir and bidir adjustment. Readjust if required

 

 

Regular maintenance

 

Make sure to inform the operator to follow the daily and weekly regular maintenances for printers loaded with UMS inks. For more information, please read the documentation in following article: Periodical maintenance on a MUTOH ValueJet when using UMS inks