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Ink switch from UA31 to UH21/US11

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            VJ-1638UH/UR: Ink switch from UA31 to UH21/US11

            Modified on Mon, 20 Jan, 2025 at 11:13 AM

            In this flow we will use US11 inks as replacement-ink as an example, this same procedure below can be applied for UH21 inks as well.


            Procedure if all nozzles are present.

            Required items.


            • 2x  VJ-UA31-CL1000E 1000 ml bottle or 1 x PJUVG5-CL3000E 3000 ml bottle (at least 2 litres of cleaning fluid are  required).
            • 8x  KY-08701 open cartridges with funnel - do not use open cartridges containing ink residues or other cleaning fluids.
            • 8x  UH22-CL220E          UV cleaning cartridges. 
            • 1x  DG-48993                 Maintenance station. 
            • 1x  VJ1638UH-WIP        2-pack of wipers.
            • 1x  VJ16STG-FB-SO3    3-pack of spitting sponge.
            • CMYKVAWH US11 inks
            • 1x VJ-ULVA1-ML500      maintenance cleaning( you can not use the ua31 cleaning anymore for maintenance).

            Procedure for the ink switch.


            1) Drain the waste-bottle completely empty.


            2) Perform a nozzle check (to check the current status of the print heads). 


            please do not start the printer without this step.

            11) Load the ULK file into the printer in board manager mode


            12) Turn off the printer and then proceed with the replacement of:


            13) start the printer in normal mode and perform the cleaning cycle with the UH22 cleaning cartridges. 


            14) Perform the ink Load with US11 inks, once finished perform a Nozzle check, if OK than proceed to the next step



            Procedure if White nozzles are blocked.

            Required items.


            • 2x  VJ-UA31-CL1000E 1000 ml bottle or 1 x PJUVG5-CL3000E 3000 ml bottle (at least 2 litres of cleaning fluid are  required).
            • 8x  KY-08701 open cartridges with funnel - do not use open cartridges containing ink residues or other cleaning fluids.
            • 8x  UH22-CL220E          UV cleaning cartridges. 
            • 1x  DG-48993                 Maintenance station. 
            • 1x  VJ1638UH-WIP        2-pack of wipers.
            • 1x  VJ16STG-FB-SO3    3-pack of spitting sponge.
            • 2x DH-40865 Print head + dampers
            • CMYKVAWH US11 inks
            • 1x VJ-ULVA1-ML500      maintenance cleaning( you can not use the ua31 cleaning anymore for maintenance).

            Procedure for the ink switch.


            1) Drain the waste-bottle completely empty.


            2) Perform a nozzle check (to check the current status of the print heads). 



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            Note:



             



            please do not start the printer without this step.

            11) Load the ULK file into the printer in board manager mode.


            12) Turn off the printer and then proceed with the replacement of:


            14) Start the printer in Diagnostic and Enter the head ranks and perform all the needed head calibrations(slant, F&B, UNI-D and BI-D).  


            15) Start the printer in user mode and perform the user adjustment( BI-D and micro adjust) and perform a test print. 


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